螺柱焊現場故障代碼與報警

2022-10-28 16:39:00
孫輝
原創
5261

welding is not permitted.

解釋: 啟動焊接信號后無接觸信號,導致無法焊接

Cause: ? No stud in collet.

原因:  夾套里沒有焊釘

? Feeder without weld studs.

送料器里沒有焊釘

? Stabilizer incorrectly set or contaminated.

支撐腳或噴嘴調整不當或太臟

? Weld circuit interrupted.

焊接回路中斷

? Weld head fault (i.e. weld head got jammed).

焊頭故障(例如:焊頭被卡住了)

? Collet defective.

夾持器損壞了

Remedy: ? Remove loading fault.

措施: 排除送釘故障

? Check adjusting of stabilizer.

檢查支撐腳或噴嘴的調整狀態

? Check welding circuit.

檢查焊接回路

? Stud feeding.

送一次釘

? Repeat weld cycle.

重復一次焊接

? Replace collet.

更換夾持器

? Notify service engineer!

專業人員處理

                                                                                                                        

Fault 3: “Weld tool not in back position“

故障 3 :焊頭沒有在焊接位置

Explanation: Proximity switch for back position not configured, defective or power supply missing.

解釋:焊接位置的接近開關沒有被蓋住或接近開關被損壞或者沒有電壓

Cause: ? Drop in compressed-air supply.

原因: 壓縮空氣供應氣壓不足

? Cable package defective.

管線總成損壞

? Monitoring time after welding was exceeded.

焊接之后的檢測時間超差

? Weld head defective.

焊頭損壞

? Feeder defective.

送料器損壞

? Collet welded to work surface.

把夾持器焊在工件表面了

Remedy: ? Check compressed air.

措施:  檢查壓縮空氣供應裝置

? Check cable package.

檢查管線總成

? Check weld head - slide rail motion.

檢查焊頭運動滑軌

? Check or replace weld head.

檢查或更換焊頭

? Check feeder.

檢查送料器

? Check feeder fuses F1-F3.

檢查送料器保險絲F1-F3

? Reset fault.

故障復位

? Replace collet.

更換夾持器

? Notify service engineer!

專業人員處理

                                                                 

Fault 5: “Weld procedure sequence fault“

故障 5 :焊接程序順序故障

Explanation: Due to a malfunction the weld sequence is not terminated correctly.

解釋:由于一個錯誤功能使焊接過程沒有按照程序進行到底

Cause: ? Feeder or SMPS malfunction.

原因:  送料器或電源故障

Remedy: ? Reset fault.

措施:  故障復位

? Check welding (if necessary repeat welding).

檢查焊接(重新焊接)

? Notify service engineer!

專業人員處理

                                                                                                                        

Fault 6: “Program no selected“

故障 6 缺少程序

Explanation: The weld unit does not detect any program number.

解釋: 焊接單元不識別程序號碼

Cause: ? Program no. is 0.

原因: 程序號碼為0

? Transfer signal has not been set.

沒有設置接受信號

? Data line defective.

數據線被損壞了

Remedy: ? Customer interface (or interface program) must be verified.

措施: 檢查用戶接口(或接口程序)是否編寫

? Notify service engineer!

專業人員處理

                                                                                                                       

Fault 7: “Program not active“

故障 7 程序沒有激活

Explanation: The selected weld program is not active and therefore cannot be executed.

解釋: 由于被選擇的焊接程序沒有被激活,因此無法實施焊接

Cause: ? Weld unit incorrectly programmed.

原因: 焊接單元程序編寫錯誤

? Fault customer control.

用戶控制端錯誤

? Data line defective.

數據線被損壞了

Remedy: ? Check weld program and activate or select an active weld program.

措施:  檢查焊接程序并激活或者選擇一個已經激活的程序

? Notify service engineer!

專業人員處理

                                                    

Fault 13: “SMPS: Lift fault“

故障 13   電源:沒有拉弧

Explanation: Weld unit is unable to identify lift via measurement lines.

解釋:焊機通過它的測量線不能確定拉弧過程

Cause: ? Incorrectly sequence of lift movement.

原因: 拉弧過程的順序不正確

? Weld conditions prohibit lift.

焊接條件阻礙了拉弧

? Cable package defective.

管線總成損壞

? Weld head defective.

焊頭被損壞

? Defective feeder.

送料器被損壞

? Internal process cycle fault.

設備內部運行故障

Remedy: ? Check weld conditions.

措施: 檢查焊接條件

? Check weld head.

檢查焊頭

? Check feeder.

檢查送料器

? Stud feeding.

送一次釘

? Check feeder connection.

檢查送料器連接線

? Repeat weld cycle.

重復一次焊接

? Forced WC.

啟動焊接完成信號

? Notify service engineer!

專業人員處理

                                                           

Fault 15: “Drop down timeout“

故障 15 下落時間超時

Explanation: Max. drop time was exceeded and welding was stopped.

解釋: 下落時間超出最大允許值,焊接被中斷

Cause: ? Air gap incorrectly adjusted.

原因: 間隙調整錯誤

? Weld circuit resistance too high.

焊接回路電阻過高

? Measurement line-ground missing.

沒有連接地線測量線

? SKK / PK defective.

自動焊頭或焊槍損壞

Remedy: ? Reset fault.

措施: 故障復位

? check measurement line (if necessary, reduce weld circuit resistance)

檢查測量線(降低焊接回路電阻值)

? Check setting of SKK- / PK.

檢查自動焊頭或焊槍狀態

? Notify service engineer!

專業人員處理

                                                                                                                       

Fault 16: “Open circuit, no arc“

故障 16 空載焊接

Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

解釋: 焊接過程中拉弧被斷開,或焊接回路電流小于80A

Cause: ? Air gap too large.

原因: 間隙過大

? Gun was removed at the beginning of the weld.

焊槍在開始焊接時被提起

? Extremely impure work surface.

焊接表面油污太多

? Fault SMPS.

電源故障

Remedy: ? Repeat weld cycle.

措施: 重復一次焊接

? Stud feeding.

送一次釘

? Check adjusting of the weld gun.

檢查焊槍的調整

? Check welding conditions.

檢查焊接條件

? Check work piece conditions.

檢查工件表面

? Notify service engineer!

專業人員處理

                                                                                                                    

Fault 17: “Measurement line broken“

故障 17 測量線中斷

Explanation: Measurement line signal not any longer detected.

解釋: 測量線信號沒有被捕捉到

Cause: ? Measurement line broken or incorrectly connected.

原因: 測量線損壞或連接錯誤

? Reversed measurement line-ground and measurement line.

地線測量線和測量線接反了

? SOW power failure.

和工件的接觸電壓中斷

? Weld line interrupted.

焊接電纜中斷

Remedy: ? Check fuses on front panel.

措施: 檢查面板上的保險絲

? Reset fault.

故障復位

? Check welding cable.

檢查焊接線

? Check measuring line.

檢查測量線

? Check ground- measurement line

檢查地線測量線.

? Check feeder fuses.

檢查送料器的保險絲

? Notify service engineer!

專業人員處理

                                                        

Fault 23: “Handgun sequence not followed“

故障 23 手槍焊接啟動條件

Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.

解釋:  在用手槍焊接時沒有遵守正確的焊接順序

Cause: ? Angularity switch by-passed or incorrectly adjusted.

原因: 角度開關被橋接或調整錯誤

? Trigger start by-passed.

啟動開關被橋接

? Correct sequence "SOW-ANG-START" not observed.

沒有遵守SOW(接觸信號)-WS(角度開關)- START(焊接)的焊接順序

Remedy: ? Observe sequence "SOW-ANG-START".

措施:  遵守SOW(接觸信號)-WS(角度開關)- START(焊接)的焊接順序

? Check PK for correct setting of angularity.

檢查角度開關的調整情況

? Release trigger and restart.

松開啟動開關并重新啟動

? Notify service engineer!

專業人員處理

                                    

Fault 25: “Wrong stud loaded“

故障 25 焊釘輸送錯誤

Explanation: The supplied stud is not the specified stud required by unit control.

解釋: 所提供的焊釘不是焊機指定的焊釘

Cause: ? The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.

原因:  焊機只識別通過拉弧測量系統或者通過焊釘檢驗的焊釘的焊頭   

Remedy: ? Reset fault.

措施:  故障復位

? Repeat stud feeding.

重新送一次釘

? Verify correct stud length in the feeder.

檢驗送料器里焊釘的長度

? Check programming.

檢查程序

                                                                                                                      

Fault 30: “Weld out of tolerance”

故障 30 焊接參數超差

Explanation: Collective fault for the exceeded tolerances.

解釋:  一般性超差

Cause: ? The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.

原因: 超出公差的參數:焊接電流,焊接時間,拉弧電壓,焊接電壓,焊接深度,電壓峰值,電壓降或焊接能量

? Defective SMPS or welding tool.

電源或焊接工具損壞

Remedy: ? Reset fault.

措施: 故障復位

? Check tolerances.

檢查公差設定值

? Check weld circuit and weld conditions.

檢查焊接電流和焊接條件

? Check SMPS and welding tool.

檢查電源和焊接工具

                                   

Fault 100: “Feeder: No power to aux. supply“

故障 100 送料器:沒有電壓

Explanation: The feeder identifies no voltage supply.

解釋: 送料器沒有電壓供應

Cause: ? Defective feeder fuse.

原因: 送料器保險絲損壞

? Defective feeder.

送料器損壞

Remedy: ? Replace feeder fuse.

措施: 更換送料器保險絲

? Check feeder.

檢查送料器

? Notify service engineer!

專業人員處理

                                     

ault 102: “Feeder: Feed rail not filled in time“

故障 102 送料器:焊釘傳送錯誤

Explanation: Filling of the rail way is not ensured.

解釋: 焊釘傳送過程中出現故障

Cause: ? Sufficient stud level in the separating drum not reached.

原因: 焊釘卡在了滑道上

? Mechanical defect of the escapement rails

滑道上有機械故障

? Wrong adjusting on the stud inlet dish.

焊釘口調整錯誤

? Wrong adjusted or defective proximity switch "Min".

最小接近開關調整錯誤或損壞

Remedy: ? Check adjusting.

措施: 檢查送料器調整

? Replenish weld studs.

加滿焊釘

? Remove blockage.

清除滑道上焊釘

? Adjust proximity switch or/and replace.

調整接近開關或更換

? Notify service engineer!

專業人員處理

                                       

Fault 106: “Feeder: Feed tube locking switch open“

故障 106 送料器:送料管被鎖緊

Explanation: The signal for feed hose locking at the stud feeder is not configured.

解釋: 送料器鎖緊信號開關沒有被蓋上

Cause: ? Feed tube not connected (gun).

原因: 送料管沒有連接

? No bridge for feed tube locking (head).

送料管鎖緊開關沒有連上

? Defective cable package.

管線總成損壞

? Defective fuse F5 on PCB ETF CPU E510.

中央處理器E510電路板保險絲F5損壞

Remedy: ? Connecting feed tube.

措施: 連接送料管

? Check locking switch.

檢查緊鎖開關

? Check cable package.

檢查管線總成

? Replace fuse.

更換保險絲

? Notify service engineer!

專業人員處理

                                   

Fault 109: “Feeder: Feed cycle timeout“

故障 109 送料器:送料循環超時

Explanation: The weld unit indicates an incorrectly performed feed cycle.

解釋: 焊機顯示一個錯誤的送料循環

Cause: ? The feeder does not terminate a feed cycle in the maximum

monitoring time.

原因: 送料器沒有把送料循環鎖定在最大的監控時間內

Remedy: ? Check feeder.

措施: 檢查送料器

? Repeat stud feeding.

重復一次焊接

? Notify service engineer!

專業人員處理

                                             

Fault 118: “Feeder: +5V Keypad not detected“

故障 118 :送料器:控制面板沒有 +5V 電壓供應

Explanation: The voltage supply 5V for the keypad communication is missing.

解釋: 控制面板通信的+5V電壓沒有

Cause: ? Defective fuse F3 on PCB ETF CPU E510.

原因: 中央處理器E510電路板保險絲F3損壞

? Defective optocoupler on the PCB ETF CPU E510.

E510電路板上的光耦合器損壞

Remedy: ? Replace fuse.

措施: 更換保險絲

? Replace PCB ETF CPU E510.

更換E510電路板

? Notify service engineer!

專業人員處理

                                                                                                                    

Fault 119: “Feeder: LM / Solenoid under voltage“

故障 119 送料器:自動焊槍 / 電磁閥不足

Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt

解釋: 直流電機/電磁閥的供電電壓低于90V

Cause: ? Defective fuse F2 on ETF PCB Amplifier E 512.

原因: 放大器E512     電路板保險絲F2損壞

? Defective ETF PCB amplifier E 512.

放大器E512電路板損壞

Remedy: ? Replace fuse F2.

措施: 更換保險絲F2

? Replace ETF PCB Amplifier E 512.

更換放大器E512電路板

? Notify service engineer!

專業人員處理

                                           

Fault 121: “Feeder: LM/Solenoid over voltage“

故障 121 :送料器:自動焊槍 / 電磁閥電壓超出

Explanation: The voltage supply for pcb E 512 is out of the tolerance range.

解釋: 給電路板E512供電的電壓超出公差范圍

Cause: ? Transformer wrong connected.

原因: 轉換器連接錯誤

? Defective transformer.

轉換器損壞

Remedy: ? Check connection transformer.

措施: 檢查轉換器連接

? Exchange transformer.

更換轉換器

? Notify service engineer!

專業人員處理

                                                                                                                    

Fault 122: “LM/Solenoid not detected“

故障 122   自動焊槍 / 電磁閥故障

Explanation: The connected welding tool on the feeder has not linear motor or solenoid.

解釋: 同送料器連接的焊接工具不是直線電機或電磁閥

Cause: ? No welding tool connected.

原因: 沒有連接焊接工具

? Defective cable package.

管線總成損壞

Remedy: ? Connect weld tool.

措施: 連接焊接工具

? Check cable package.

檢查管線總成

? Notify service engineer!

專業人員處理

                          

Fault 167: “Feeder: +5V not detected“

故障 167 送料器: +5V 檢測電壓缺失

Explanation: The voltage supply +5V for the measurement stretch length is missing.

解釋: 測量拉伸長度的+5V電壓缺失

Cause: ? Defective cable package.

原因: 管線總成損壞

? Defective PCB in the weld head.

焊頭里的電路板損壞

? Defective optocoupler on the ETF CPU E510.

E510里的光耦合器損壞

Remedy: ? Check cable package.

措施: 檢查管線總成

? Check PCB in the weld head.

檢查焊頭里的電路板

? Replace PCB ETF CPU E510.

更換E510電路板

? Notify service engineer!

專業人員處理

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